29 Aug 2018

Manufacturing materials and methods for greener, more customisable and higher quality products

Researchers are developing a novel process for producing cellulose-based electrical insulation components. This method will reduce operating costs and labour time in manufacturing.

Rapid infrastructure growth, increased urbanisation, and the expansion of electric power distribution and transmission networks have fuelled the demand for electrical insulation materials. Cellulose, a renewable, non-toxic and abundant natural material, has a wide range of applications, from paper to textile. It’s also commonly used in electrical insulation components such as power distribution transformers. However, the technologies involved in the manufacturing of these products are labour intensive and slow.

Enter NOVUM, an EU-funded project that aims to make significant improvements in the way in which cellulose is produced. It’s an industry-driven initiative that will develop and demonstrate a compact and feasible pilot line concept based on novel processing technologies for rapid, design-driven production of cellulose-based electrical insulation components. The project also seeks to manufacture different types of electrical insulation components that meet the technical product requirements in the new pilot line.

The researchers say power transformer units using such materials usually have a very specific and individual design, which also influences the design of the insulation components. They note that for each insulation component, an individual metal mould has to be fabricated. This results in hundreds or even thousands of moulds being organised and stored. This process leads to significant material waste.

That’s why, they argue, there’s a need to improve the manufacturing process of electrical insulation components, in terms of energy consumption, waste generation, duration and automation. In addition, it would be beneficial if the dependency of the process on moulds, especially metal moulds, could be reduced.

The research team hopes to revolutionise the way in which power transformers are designed and produced, and lead to the transition from current manual production to automated production lines. As it explains in a recent press release, this will result in increased resource efficiency, “including a 40 % reduction in labour time and a 60 % reduction in waste generation, 20 % lower energy consumption and a 40 % decrease in operating costs.”

In the same press release, NOVUM (Pilot line based on novel manufacturing technologies for cellulose-based electrical insulation components) notes its focus on 3D printing of cellulose-based materials with thermoplastic features and foam forming and thermoforming of cellulose fibres. It says these technologies will be developed in parallel with each other, together with the cellulose materials, to reach an optimal combination for the pilot line concept. “Besides technical feasibility, the decision on the pilot line concept will be based on the end use requirements as well as on economic, social and environmental impacts, including circular economy considerations.”

According to the team, the concept will be based on multipliable technologies, which they hope will enable their transition and wide adoption for cellulose-based materials across the process industry and applications in other industrial areas.

For more information, please see:

NOVUM project webiste

22 Aug 2018

Rehap hosts first workshop in Augsburg

Rehap is excited to announce that on the 27 September 2018 it will be running the project’s first workshop at the University of Augsburg, Germany focusing on Rehap’s research in helping strengthen the bioeconomy.

Rehap is an EU-funded project aiming to create new value-added products and new protocols and extraction methods for lignin and tannin from agricultural and forestry waste that can be used to make eco-friendly resins for wood and bio-based chemicals for greener cement.

The project has been focusing on lignin, tannin and cellulose, essential for the design of biopolymers, which are first extracted before they are transformed via pioneering new processes to create artificial chemicals that are commonly used in the construction industry, normally derived from fossil fuels.

Rehap’s dissemination partners, Insight Publishers will be helping to organise and run this stimulating and informative event which will attract a mix of project partners, industry experts, policy makers, researchers and other projects in the bioeconomy sector.

Over one morning, just outside the bustling city of Munich, through various short presentations, panel discussions and interactive debates, Rehap’s workshop will focus sessions on the following preliminary topics:

  • Overview of the Rehap project
  • Logistics management: Procuring and forecasting how much biomass is available in Europe
  • Biochemistry: Take a look at the specific protocols and extraction methods for lignin and tannin
  • Process upscaling and Life Cycle Analysis
  • Talks from invited guest speakers with open discussions

The University of Augsburg’s Resource Lab are Rehap project-partners and head the project work package, ‘Waste Management’. Currently working on the follow tasks: state-of-the-art regarding waste management; forecasting of future waste arisings; location and transport planning; and roadmaps for waste management integration, the university is excited to welcome those who wish to learn, add-value or share in both the work of Rehap and that of the extended biomass field.

This will be a fantastic opportunity to hear about the ground-breaking developments the project has completed or currently working on, from those fronting the research.

The full programme, additional speakers and special guests will be released shortly.

The workshop will run from 9am – 2pm, including coffee break and lunch, providing ample opportunity to network with likeminded people.

If you are interested in attending or require more details, please contact Aitor Barrio at: aitor.barrio@tecnalia.com

Find out more about the project at www.rehap.eu

13 Aug 2018

How the global heatwave is harming agriculture today and creating problems for the bio-economy tomorrow

“We already have trouble feeding the world and this additional impact on crop yields will impact the world’s poorest…”

Few of you will have escaped the heatwave that seems to have enveloped most of the northern hemisphere. Soaring temperatures exceeding 46°C have been recorded in Alvega, Portugal, while seventeen of eighteen of the countries regions experienced temperatures above 45°C. This follows recent headlines reporting wildfires in California and Greece while 40°C heatwaves have caused deaths in Japan. Events like these, once considered freakish in nature are now becoming increasingly frequent.

Rising temperatures are characteristic of the changing global climate and the warnings of the implications that this change could have on production and agriculture are no longer just hypothesis by a reality for many. Changes to regional and global temperature will continue to have damaging effects on agricultural systems at both national and global levels and by extension the bio-based economy. The evolution of weather patterns once considered rare to common only serves to highlight a need for agricultural BAU (Business-As-Usual) models to adapt or face the consequences of not doing so.

Case study: USA’s Central High Plains:

Professor Robert Aiken a research crop scientist from the K-State Northwest Research-Extension Centre in January of this year outlined the agricultural issues that could surface in the United States if temperatures continue to rise. He focuses on the U.S Central High Plains which run from west-central Texas through west-central Oklahoma, central Kansas, and south-central Nebraska.

He predicts that temperatures will continue to increase in the long-term, caused by increases in CO2 and other greenhouse emissions that continue to build up in the atmosphere. By the middle of the 21st century, temperatures in the Southern Plains will likely be 2.2°C to 3.3°C higher than the 20th century average. This will result in much milder winters with freezing rain instead of snow and hotter summers. Aiken suggests that rainfall predictions are much less certain, but extreme rainfall is expected to continue to become more intense and frequent.

The results of this could be damning for U.S. crop production. Yield potentials would diminish rapidly, triggered by higher night temperatures, which would weaken photo-protection systems in plant life (bio-chemical process that helps organisms cope with molecular damage caused by sunlight) and induce more persistent heat stress.

One positive to increasing temperatures, is that warmer climate could extend the cultivation period for crops. The remarkable tendencies of place life to adapt to extreme climate changes may be the saviour of crop industries in the short term due to the durability of plant metabolic processes. Yet, the positives to extended exposure to sunlight end there as long periods of prolonged heat will likely impair plant productivity.

The fact remains that plant metabolisms are temperature sensitive. Key crops such as winter wheat, rice and maize photosynthesise best at temperatures between 25°C and 30°C. Daily temperatures exceeding this range are likely to slow crop production and damage both the quality and quantity of crop yields.

The consequences according to the report will be sever. Producers will be affected by increases in crop water requirements, the degradation of soil, intensive rainfall events and potential release of large-scale methane emission through thawing permafrost (ground, including rock or soil, at or below the freezing point of water 0°C for two or more years).

Chronic high temperatures will add to the evaporative demand of crop systems. This will lead to a rise in the water requirement for crop growth. Thus, agricultural water-systems will be working at an increased rate, an astounding prospect given the industry today is already the single largest user of freshwater resources, using a global average of 70% of all surface water supplies. These factors will make agriculture in the future progressively more challenging.

A global impact

This research in the US, is equally relevant in the rest of the Western world where rising temperatures will also bring huge agricultural change.

To put this in perspective, 60% of the world’s population rely on wheat, rice and maize for their total calorific intake. This could be hugely damaging given the production distribution of staples like these. For instance, rice production and consumption are highly localised. In a recent study looking at food consumption, Asia alone accounts for 92% of world rice production. In Vietnam, Cambodia and Myanmar, 80% of food consumption derives from rice alone. The same applies to Sub-Saharan Africa and the consumption of Maize, where 90kg to 180kg of the product is consumed per person annually.

"We're most concerned about the sharply reduced yields," said Peter de Menocal, Dean of Science at Columbia University and director of the Center for Climate and Life. "We already have trouble feeding the world and this additional impact on crop yields will impact the world's poorest and amplify the rich/poor divide that already exists."

It is not only staple supply-chains that will be affected, with pressure put on production, iconic exports such as Champagne, Bordeaux wines and Java coffee will be in increasingly short supply. Decreases in crop supply will see surges in demand and prices will rise. The diminishing potential of crop production partnered with an inevitable increase in global population, expected to reach 9.7 billion by 2050 according to the UN/DESA could have disastrous consequences for people around the world.

The UK response

This summer, the United Kingdom is experiencing these symptoms of climate change with an almost unprecedented period of very hot weather. So far, daily temperatures are averaging 20.9C, 0.1C below the hottest summer currently on record (1976). It has also been the driest start to a summer on modern record, with only 47mm of rain having fallen between the 1st June and the 16th July.

Agriculturally, there has been significant disruption. Already farmers are fearing disastrous crop yields due the severe lack of rainfall. Decreased surface water levels have left farms in Derbyshire without water. This does not only offer problems for crop production but also for the well-being of livestock. The significant lack of grass growth in the fields has forced livestock farmers to give winter feedstocks such as hay and silage to animals, or send them for slaughter. It is reported that in some areas, slaughterhouses are struggling to keep with demand as more and more farmers do not have to resources to keep cattle and sheep healthy.

Hot and dry conditions have exposed the UK’s unpreparedness to changes in weather patterns. Derbyshire water supplier Severn Trent have struggled to successfully distribute water tankers to farms, raising concerns around animal welfare.

This has affected the wholesale price of crops. According to the data group Mintec, prices of cauliflowers are up 81%, onions by 55% and carrots by 49% in the four weeks previous to July 18, compared to the same period last year.

Nick Rau, Friends of the Earth farming campaigner, speaking to the Guardian -  “Food production is clearly essential, but so are our wildlife-rich rivers. These mustn’t be sucked dry to help prop up unsustainable farming methods. Sustainable farming systems that work with nature are more resilient to extreme weather conditions. Measures such as building up soil carbon will improve soil resilience and help fight climate change.

How does agriculture adapt?

Evidence suggests that the continuance of agricultural processes as they are will see production become increasingly difficult to maintain. Obviously, there is a broader picture within which companies and individuals must turn towards more sustainable practises. But, with our focus on agriculture today, producers must play a significant part in providing a viable alternative to present farming methods.

In the UK, the National Farmers Union (NFU) hosted an agricultural drought summit on 1st August which included representatives from Defra, the Environment Agency (EA), Natural England, the RPA and other farming organisations. The summit aimed to identify both short and medium-term solutions to the challenges currently facing farmers. Subjects tackled included irrigation, water shortage, heat stress on livestock and crop loss. While, agriculture features heavily in the governments Clean Growth Strategyupdated in April 2018.

The Food and Agriculture Organization (FAO) has a clear vision to find a solution to the current climatic conundrum. They feel the solution can be found through the promotion of sustainable practices in various countries. According to the FAO, this would be achievable through the process of agroecology. This entails a series of social and environmental measures that aspire to the creation of a sustainable agricultural system that optimises and stabilises crop yields. Methods would be adaptable, dependent on the demands of a climate. Through this, the supply chain and methods employed could be determined efficiently by policy makers and implemented sustainable by agricultural industries.

By Tom Joslin, Bio-Based World News

Article by: www.biobasedworldnews.com/how-the-global-heatwave-is-harming-agriculture-and-creating-problems-for-the-bio-economy

08 Aug 2018

LignoValue Pilot launched: Flanders to develop pilot line of bio-aromatics from lignin/wood

The EFRO LignoValue Pilot project, a € 4.3 million joint effort between Biorizon co-initiator VITO and a number of partners, has set the bar high: the realisation, by Q1 2021, of a functioning pilot line in Flanders for the production of bio-aromatics from lignin/wood.

The pilot is intended to meet the needs of the various companies with a stated interest in innovative molecules and willingness to carry out application testing.
The technology for the conversion of wood and lignin into biobased aromatics and subsequent fractionation into useful fractions of lignin-based monomers, dimers and oligomers has already been proven at lab scale. Now, the next step is to validate the conversion and fractionation technologies developed technology at scale in a relevant environment (TRL 5-6).

The new LignoValue Pilot will have a capacity of ± 200 kg/day. The aim is to construct the pilot line with a flexible design, one that will allow different depolymerization processes to be demonstrated in order to produce the desired bio-aromatic fractions for company-targeted applications/product development. The pilot line will be mobile, and hence able to be operated locally on site at interested companies.

The pilot line is the next step towards the ultimate goal of building and operating a demo plant in Flanders for the conversion of wood/lignin to biobased functionalized aromatics.
VITO is involved in a large number of projects involving the conversion of lignin and wood to bio-aromatics, among which the Catalisti projects ‘MAIA’ and ‘ARBOREF’, the Interreg project ‘BIO-HArT’, and the BBI projects ‘SmartLi’ and ‘LigniOx’.

Jan Van Havenbergh, managing director Catalisti, is very pleased with this new project: “Bringing innovations to higher Technology Readiness Levels is of the utmost importance for the Flemish chemical industry to bridge the gap between development and implementation to allow an economic valorisation in Flanders (and abroad). The pilot line on bio-aromatics that VITO and its partners Jacobs Belgium and VMH will construct in the recently approved EFRO project will allow end users to obtain functionalised biomolecules with an aromatic structure for developing their new applications and products.”

The development of the pilot facility in the LignoValue Pilot project was approved by the European Regional Development Fund (ERDF). The total budget of the project is € 4.3 Mio, with cofinancing from ERDF, the province of Antwerp and the Flemish Department of Economy, Science and Innovation. VITO will invest around two million euros. The project is also actively supported by Catalisti, the Flemish spearhead cluster for chemistry and plastics, as it perfectly fits in its strategic research program on bioaromatics.

The project is part of the Biorizon collaboration, in which VITO, the Netherlands Organisation for Applied Scientific Research (TNO) and the Energy Research Centre of the Netherlands (ECN) are, are cooperating with partners to develop technologies for extracting aromatics from vegetable residuals. This reduces dependence on petroleum and leads to reduced CO2 emissions. By using waste streams as a raw material, Biorizon is contributing to the transition to a circular economy and offering the chemical industry and the supplying industry a prospect that is both profitable and sustainable.

Article sourced from: www.bioplasticsmagazine.com/en/news/meldungen/2018-07-30LignoValue-Pilot-launched--Flanders-to-develop-pilot-line-of-bio-aromatics-from-lignin-wood.php

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